Completed Projects For The Manufacturing Industry

Swarco logo. The word swarco is blue and to the right sare three stylised arrows in orange with a black border around them. One is pointing to the right, two are pointing to the left.

SWARCO - Audit of concrete batching plant

Perth Workplace Safety Consultants were engaged by SWARCO to conduct a WHS Compliance Audit on their concrete batching plant prior to commissioning.

BlueScope Steel logo, which has blue wavy lines above the word BlueScope Steel, representing metal. The wording itself is in grey.

BlueScope Steel - Plant Risk Assessments - Conveyor Systems

Perth Workplace Safety Consultants were engaged by BlueScope Steel to conduct WHS plant compliance audits on their roller conveyor systems.

WA Salt Group logo. Above the wording WA Salt Group is a triangular design with multi-faceted colours of blue, red, yellow and green, making it look almost crystalline in nature.

WA Salt - Audit of Processing Plant

Perth Workplace Safety Consultants were engaged by WASalt to conduct a WHS Compliance Audit on their salt processing plant.

Photo is of a Doolee construction site image

Doolee Construction - WHS Management and Oversight

Perth Workplace Safety Consultants were engaged by Doolee Constructions to provide WHS assistance, ICAM investigations, tender document submissions and general WHS advice.  Doolee Construction project locations included FMG, Rio Tinto and Northern Goldfields.

Image is a list of ISO certifications, including certifications for ISO 45001 Safety, ISO 14001 Environment and ISO 9001 Quality.

Doolee Construction - ISO 45001 / ISO 14001 and ISO 9001 recertification

Perth Workplace Safety Consultants were engaged by Doolee Constructions to prepare their WHS Management System for ISO recertification.  This work involved updating documents, conducting training with key stakeholders and conducting system audits.

Image is of NVS workers on site, with safety clothing on such as high visibility shirts, pants and steel cap boots

NVS Construction - Upgrade to Camp Accommodation Facilities - BHP

Perth Workplace Safety Consultants were engaged by NVS Construction to assist with the onboarding activities for a construction contract with BHP.  The work involved facilitating a CRAW, developing a WHS and Emergency Response Plan and undertaking weekly audits of the work.

SBP Group Construction Logo

SBP - Develop Risk Register and Safety Management Plan

Perth Workplace Safety Consultants were engaged by SBP to update their safety management plan and provide regular site audits and WHS assistance.

Habitat Air and Solar - image is of a set of solar panels on a residential home's tile roof

Habitat Air and Solar - Contractor Management Audits

Perth Workplace Safety Consultants were engaged by Habitat Air and Solar to conduct regular site audits on residential new builds.

Synthetic Bowling Surfaces - Image is of synthetic bowling green at a sporting complex ready to be installed

Synthetic Bowling Surfaces - Develop SWMS for relining of bowls surface

Perth Workplace Safety Consultants were engaged by Synthetic Bowling Services to develop and provide SWMS and Traffic Management Plans for two of their construction projects.

Zenith Energy Logo

Zenith Energy - Audit of the Management of Cranes and Rigging

Perth Workplace Safety Consultants were engaged by Zenith Energy who were the Principal Contractor for the construction work located at Bellvue Gold Mine.  We were engaged to conduct a systems audit on the projects management and execution of the activities associated with cranes and rigging.

Shape logo

SHAPE - Site WHS Audits

Perth Workplace Safety Consultants were engaged by SHAPE to undertake contractor WHS compliance audits on their commercial and residential construction sites.

WHS Consultation – Talking About Safety

Jan 14, 2026

Three workers in safety vests and helmets stand inside an industrial facility, with one pointing upwards as they observe machinery and equipment in a factory setting.

Workplace health and safety (WHS) does not improve because a policy exists. It improves when the people doing the work are involved in the decisions that affect how that work is done.

In Australian workplaces, consultation is both a legal requirement and a practical necessity. Regulators are clear that safety decisions made without worker input are more likely to miss real risks, particularly in environments with high operational complexity. Safe Work Australia consistently reinforces that meaningful consultation supports better risk controls and more reliable compliance outcomes.

In other words, a consultation in WHS is what links safety intent to what actually happens on site.

What is a WHS consultation? — a closer look

A WHS consultation is a process where a person conducting a business or undertaking engages with workers, and where required by other duty holders, about health and safety matters that directly affect them. The goal is to inform decisions before they are finalised, not after the fact.

Under Australian WHS legislation and Safe Work Australia guidance, the four elements of genuine WHS consultation are:

  • Sharing relevant information
    Workers must be provided with timely, meaningful information about the health and safety matter. This includes details about hazards, risks, proposed changes and possible controls, presented in a way that can be understood.
  • Giving workers a reasonable opportunity to express their views
    Workers must have the chance to contribute before decisions are made. This can occur through discussions, meetings, health and safety representatives, committees or other agreed consultation mechanisms.
  • Considering workers’ views when making decisions
    Worker feedback must be genuinely taken into account. Consultation is not satisfied if decisions are predetermined or if worker input is ignored without consideration.
  • Communicating the outcome of the consultation
    Once decisions are made, the business must inform workers of the outcome, including what was decided, why it was decided and how it will be implemented.

A consultation in WHS, therefore, is not simply telling workers what has already been decided. It is not satisfied by issuing a memo, updating a procedure or running a generic toolbox talk with no feedback loop. Consultation must be proportionate to the risk and timed early enough that worker input can influence the outcome.

When is a consultation required?

WHS consultation is required whenever a matter may impact worker health or safety. This includes changes to plant, equipment, substances or systems of work, alterations to layouts or staffing arrangements, the identification of new hazards, decisions about risk controls and learnings from incidents or near misses.

It also extends to shared duties. In workplaces with contractors, labour hire or overlapping operations, consultation must include coordination with other PCBUs, so risks are managed collectively. State regulators consistently highlight poor consultation between duty holders as a factor in serious incidents.

When done properly, consultation improves decision quality and strengthens accountability. When done late or superficially, it creates exposure that is difficult to defend.

What a WHS consultation looks like in practice

Effective consultation follows a clear, disciplined process that scales to the size and risk profile of the business.

  1. It starts by defining the issue and identifying who is genuinely affected. This includes workers performing the task, supervisors, health and safety representatives where they exist and any contractors or other duty holders involved in the activity.
  2. Relevant information is then gathered and shared in a usable form. This may include incident data, inspection findings, hazard reports, task observations or proposed changes to equipment or work methods. Regulators stress that workers must have enough detail to give informed input, not just high-level summaries.
  3. Consultation itself can take several forms depending on the issue. Site walk-throughs, focused workshops, structured discussions with work groups or targeted safety climate questions are all accepted mechanisms.
  4. The critical step is decision-making. Worker input must be considered and reflected in the outcome, with clear documentation of what was agreed, what controls will be implemented, who owns the action and when changes take effect.
  5. Finally, the outcome must be communicated back to workers, closing the loop. This feedback step is frequently missed and is a common compliance failure identified by regulators.

Turning consultation into a safety advantage

When consultation is embedded into everyday decision-making, it delivers more than compliance. It leads to controls that fit the task, smoother implementation of change, fewer repeat incidents and clearer accountability across management and the workforce.

For many organisations, particularly small to medium businesses or complex operations in regions such as Western Australia’s resource and industrial sectors, structured external support can lift the quality of consultation quickly. Experienced WHS consultants bring established frameworks, regulator-aligned processes and practical site experience that removes jargon and delays.

Done well, a WHS consultation is what shapes, tests and sustains a genuinely safe working environment. If you want consultation that stands up to scrutiny and still works in the real world, reach out to our WHS consultants and get a practical plan that fits your operational realities. Our consultants can help you formalise consultation into a structured system, or provide a cost-effective safety package for a straightforward, regulator-aligned way to keep safety decisions moving.

Workplace Safety Consultants
0457 245 888
enquiries@workplacesafetyconsultant.com